Inside Every Paddle: Where Performance Meets Precision

At NACA Pickleball, we know that every paddle is more than just a shape — it’s a combination of carefully engineered layers, materials, and structure. Whether you’re a competitive player or a brand sourcing high-performance gear, understanding paddle technology helps you choose (or design) the perfect model.

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① Paddle Core Types

The core is the heart of a paddle — it defines the balance of power, control, and feel.

• Polymer Honeycomb Core (PP)
  ✅ Soft feel, quieter impact, great for control
  ✅ Most common and USA Pickleball–approved
  ✅ Ideal for intermediate and all-around players

• Nomex Honeycomb Core
  ✅ Harder, louder, and more powerful
  ✅ Preferred by power players or tournament-level users
  ✅ Slightly heavier, offers crisp response

• Aluminum Honeycomb Core
  ✅ Lightweight with excellent control
  ✅ Great for touch shots and finesse play
  ✅ Not as durable under heavy impact

We offer full core customization: thickness (13mm / 16mm / 19mm), cell size, density.

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② Surface Material Options

The face material directly affects spin, ball grip, and durability. NACA offers:

• Carbon Fiber (T700 / Raw Carbon)
  ✅ Maximum spin and control
  ✅ Durable and lightweight
  ✅ Matte texture enhances ball bite
  ✅ Preferred for high-end, performance paddles

• Fiberglass (Composite)
  ✅ More power and pop
  ✅ Softer feel, slightly heavier
  ✅ Smooth and cost-effective — great for beginners

• Graphite
  ✅ Lightweight and stiff
  ✅ Combines good power with control
  ✅ Smooth touch for advanced players

We support dual-face options, textured coatings, and anti-slip finishes.

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③ Shape & Dimensions

Shape influences sweet spot size, maneuverability, and reach:

• Standard Shape (Widebody)
  ✅ Balanced performance for most players
  ✅ Popular dimensions: 15.5” x 7.8”

• Elongated Shape
  ✅ Longer reach, more power
  ✅ Narrower body, smaller sweet spot
  ✅ Great for singles or aggressive play

• Custom Mold Options
  ✅ We can create molds based on your brand’s signature design
  ✅ Support edge guard variations or edgeless models

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④ Weight & Balance

• Typical paddle weight ranges:
  ⚖️ 7.3–7.6 oz (lightweight – fast hands)
  ⚖️ 7.7–8.4 oz (midweight – balanced)
  ⚖️ 8.5+ oz (heavy – max power)

• Custom balance points (head-heavy vs handle-heavy) can be tuned during manufacturing.

We ensure ±0.1oz precision during QC for weight-matching.

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⑤ Grip & Handle Options

Your grip controls your paddle. We offer:

• Handle Length: 4.75” – 6” (short to long handle)

• Grip Circumference: 4” – 4.5” (standard/custom)

• Material: PU anti-slip grip / sweat-absorbent wrap / cushioned foam

• Custom Grip Branding: Color-matched, logo printed, embossed wrap available

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⑥ Surface Finishing Techniques

We provide several finishing options for durability and branding:

• UV Digital Printing – Vivid, scratch-resistant, ideal for custom logos

• Heat Transfer Printing – Cost-effective and durable

• Matte Texture Spray Coating – Enhances spin and touch

• Raw Carbon Sanding – For true carbon paddles, high-friction surface

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⑦ NACA’s Manufacturing Advantages

✅ In-house R&D for new materials and shapes
✅ Advanced CNC cutting and lamination process
✅ High-pressure pressing for bond stability
✅ 5-step QC including bounce test, adhesion test, and finish inspection
✅ USAPA test support (for clients aiming at tournament-level sales)